Case Studies

Integrated Security Systems for Manufacturing | Case Study

Secure Your Manufacturing Facility

Integrated Security System for Manufacturing Environments

Discover how our integrated security systems for manufacturing facilities can protect your assets, enhance operational efficiency, and meet stringent client requirements.

Access Control

Implement robust access management to safeguard entry points and sensitive areas.

Video Surveillance

Utilize high-definition cameras for clear, reliable monitoring and incident verification.

Intrusion Alarms

Enhance perimeter security with real-time alerts and immediate visual verification.

Why Integrated Security Matters

Modern manufacturing facility security systems are no longer optional. For many industrial operations, security infrastructure directly impacts employee safety, operational control, and even the ability to win large contracts.

Elegant Packaging, a luxury rigid box manufacturing facility in Cicero, Illinois, faced this reality as their business expanded. With 80 full-time employees — scaling up to 200 during peak production — their outdated security setup was no longer sufficient for a growing industrial operation.

Here’s how upgrading to an integrated security systems for manufacturing helped improve facility control, increase employee confidence, and support the acquisition of a major new contract.

What Are Integrated Security Systems for Manufacturing?

Integrated security systems for manufacturing combine access control, industrial-grade video surveillance, intrusion alarms, and perimeter monitoring into a unified platform designed to protect facilities, control entry points, and support operational compliance.

The Challenge: Outgrowing a Basic Security Setup

Like many manufacturing plants, Elegant Packaging initially relied on a basic camera system. Over time, weaknesses became clear.

 

Key Issues Included:

Low-Resolution Surveillance Cameras

The existing system produced poor-quality footage. Playback was unreliable and “jumpy,” making investigations difficult.

Unstable Wi-Fi Cameras

Wireless cameras frequently experienced connectivity issues — not ideal in a facility handling proprietary materials.

Limited Access Control

Entry and exit points were not properly controlled. An employee entrance was often left open, allowing uncontrolled access.

Growing Client Security Requirements

As Elegant pursued larger customers, they encountered security standards that their existing system simply couldn’t meet.

For a manufacturing facility handling high-value materials, these gaps posed operational and reputational risks.

Elegant Packaging, a luxury rigid box manufacturer in Cicero, Illinois, upgraded their security system with Umbrella Security — implementing access control, high-definition AI security cameras, door alarms, and license plate recognition technology.
The result? Increased employee safety, improved facility control, and the security standards needed to secure a major new contract.

Integrated Security Systems for Manufacturing delivers Real-World ROI

“Our security upgrades didn’t just improve safety — they helped us secure a major contract. Umbrella Security delivered a system built for manufacturing operations and backed it with real partnership.”

Tony Finley

Plant Manager, Elegant Packaging, Cicero Illinois

The Solution: Integrated Security Systems for a Manufacturing Facility

Umbrella Security designed and installed a fully integrated physical security system built specifically for an industrial environment.

The goal was not just better cameras — but a scalable manufacturing facility security solution.

1. Access Control Systems for Manufacturing Facilities

Umbrella installed key card access control systems on:

  • All perimeter doors

  • Select interior doors

  • Sensitive areas requiring restricted entry

This provided controlled entry, improved employee accountability, and enhanced operational oversight.

Access control systems are one of the most critical upgrades for manufacturing plants — especially those managing large workforces or temporary staffing fluctuations.

2. High-Definition Industrial Video Surveillance

The unreliable Wi-Fi cameras were replaced with a professional-grade, hardwired surveillance system featuring:

  • High-definition cameras

  • Strategic coverage of key operational zones

  • AI-ready capabilities for future analytics integration

Clear, reliable footage is essential in manufacturing security — not just for theft prevention, but for safety incidents, workflow verification, and liability protection.

3. Integrated Intrusion Alarm and Door Protection

Umbrella implemented a door alarm system integrated with the video surveillance platform, creating layered security rather than isolated components.

Integrated alarm and camera systems for manufacturing facilities provide:

  • Real-time alerts

  • Immediate visual verification

  • Stronger perimeter control

This eliminated the vulnerability of unsecured entry points and improved after-hours protection.

4. Phase Two Enhancements: License Plate Recognition & Exit Controls

As part of continued security improvements, Elegant Packaging added:

  • A license plate recognition (LPR) camera to monitor vehicles entering and exiting the property

  • Enhanced exit-door access control to prevent doors from being pushed open without authorization

For industrial properties with regular shipping, deliveries, and workforce traffic, vehicle monitoring and controlled exits are critical components of a comprehensive security system.

The Results: Security as a Growth Infrastructure

This upgrade was not just about better hardware.

It changed how the facility operated.

Increased Employee Awareness and Confidence

Employees reported feeling safer within the building. Controlled access replaced open entry points, improving overall confidence without feeling intrusive.

Stronger Operational Control

Management gained real visibility into who was entering and exiting the facility — improving accountability and compliance readiness.

Securing a Major Contract

Most importantly, the upgraded manufacturing security system helped Elegant Packaging meet the security expectations of a large prospective client.

Modern security infrastructure can directly impact revenue opportunities.

For industrial decision-makers. The improvements directly supported winning a significant new contract!

Why Manufacturing Facility Security Systems Matter More Than Ever

Industrial and manufacturing leaders today face increasing pressure to demonstrate:

Controlled access management

Vehicle monitoring

Surveillance retention capabilities

Audit-ready security documentation

Perimeter protection

Real-Time Monitoring Services

Facilities that cannot show these capabilities may struggle to compete for larger contracts.

An integrated security system for manufacturing facilities should include:

Z

Access control systems

Z

Industrial-grade surveillance cameras

Z

Intrusion alarm systems

Z

Perimeter and vehicle monitoring

Z

Scalable system design

Advanced Security Integration

Looking to Upgrade Your Manufacturing Facility Security System?

Umbrella Security specializes in designing and installing integrated security systems for industrial and manufacturing environments, including:

High-definition industrial security camera systems

Our integrated systems provide seamless video surveillance across all locations, ensuring comprehensive monitoring and rapid response capabilities.

Access control systems for manufacturing facilities

Enhance security with our sophisticated access control systems that allow for real-time monitoring and management of entry points.

Intrusion alarm systems for factories

Protect your premises with our cutting-edge intrusion detection technology, designed to alert you instantly to any unauthorized access attempts.

Remote Monitoring Services

Stay connected and in control with our remote monitoring services, offering you peace of mind and security oversight from anywhere in the world.

If you’re evaluating security upgrades or need to meet customer security requirements, explore our full Manufacturing Facility Security Solutions here:

Common Questions About Our Services For Manufacturing Facilities

Discover answers to the most common inquiries about our manufacturing facility security solutions and services.

What is an integrated security system for a manufacturing facility?

An integrated security system combines access control, surveillance cameras, intrusion alarms, and perimeter monitoring into a centralized platform designed specifically for industrial environments.

Why do manufacturing facilities need integrated security systems?

Manufacturing plants often handle proprietary materials, fluctuating workforces, and high-value inventory. Integrated systems provide controlled access, monitoring, and compliance support.

Can integrated security systems help win contracts?

Yes. Many industrial clients require documented access control, surveillance retention, and perimeter security before awarding large contracts from high-end customers.  It’s key to hire a security consulting company who understands the security system compliance.

Thomas Carnevale

Thomas Carnevale is an internationally recognized security entrepreneur, author and active speaker. He currently serves as the Chief Operating Officer of Umbrella Technologies a security consulting company dedicated to physical security technologies being enterprise video surveillance, access control, mass notifications and business intelligence. With a background in the telecommunications industry Thomas took his technical insights into the security industry and began his first entrepreneurial start-up JCS Digital Security which premiere focus was to integrate the best in breed surveillance technologies for all of their commercial and governmental clients. Next and for over 14 years he founded a technology company which invented the Industries 1st single-sensor open-platform panoramic camera technology which was used to secure fortune 500 companies, major cities, and some of the largest mass transit agencies in the world. Honored by the Security Industry Association, ASIS & Multiple Security Publications over the years for his value in security innovation- Thomas has taken his experience in training system integration firms direct to the End-User with Umbrella Technologies.

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