1-630-270-3313   Serving Chicago & Surrounding Areas info@umbrellatech.co
Select Page

IoT Smart Sensors are devices which detect or measure abnormalities in air or sound quality which can ultimately act as a health and safety tool but can also be used as a business intelligence in the manufacturing industry.

With advances in technology – the Internet of Things (IoT) has transformed ordinary sensors into smart sensors, enabling them to perform more complex calculations and acquire an accurate and automated collection of environmental data with less erroneous noise.  Although the sensors are small, they possess immense capability and extreme flexibility.  IoT Smart Sensors are becoming increasingly important in detecting threats in sound, light, and air. They can detect flammables, hazardous chemicals, air quality changes such as vaping and smoking and changes in temperature and humidity. They can also detect noise level fluctuations and can send alerts when unusual activity occurs.

Innovation in Smart Sensor Technology

Tom Griffiths, Product Manager at Honeywell Industrial, which produces smart sensors, defines the technology this way: “Smart sensors … are microprocessor driven and include features such  as communication capability and on-board diagnostics that provide information to a monitoring system and/or operator to increase operational efficiency and reduce maintenance costs.”

Another insight from, John Keating, product marketing manager for the Checker machine vision unit at Cognex, “For a [machine vision] sensor to really be ‘smart,’ it should not require the user to understand machine vision.”

Picture1 The Role of IoT Smart Sensors in Manufacturing

Improve Efficiency

IoT Sensors for manufacturing are improving efficiency from Industrial to Food.

Monitor Food/Air Quality and Detect Criminal Offences

By protecting against harmful chemicals and bacteria. They also help at the Industrial level by detecting the sound of gunshots and sensing harmful airborne contaminants.  Along with that, IoT Smart Sensors has light detection sensor that helps in controlling the light sensitivity in production areas.

Increases Profitability

Manufacturers are excited about the fact that Smart Sensors can help them to improve their company’s bottom line, the number of satisfied customers, and their market share.

11 built-in sensors

Smart Sensor has e-cigarette detection sensors that detect vapor from e-cigarettes along with other environmental hazards. Apart from a regular smoke detector, it supports 11 built-in sensors that monitor noise, air quality, chemicals, light, and other environmental conditions. It can also detect smoke, vaping, gunshots, shouting, glass breaks, carbon monoxide, natural gas, tampering, humidity, pressure and more.

Central Benefits of Smart Sensors

Food Manufacturing Layout Optimized Video Surveillance The Role of IoT Smart Sensors in Manufacturing

Equipment Conditions

Monitoring  equipment conditions and their utilization rate.  IoT Smart Sensors also help in tracking the machine performance and provide notice in advance about repairs needed so that these issues can be handled proactively.

Environmental Conditions

Monitor the following environmental conditions:

  • Temperature
  • Humidity
  • Tamper
  • Pressure

The IoT Smart Sensor has air detector sensor that can help to check the air quality and unacceptable exposure to harmful chemicals and bacteria.

art break broken 414752 min The Role of IoT Smart Sensors in Manufacturing

Auto Detection

Auto detection against criminal offence and violence:

  • Gunshot Detection System
  • Vape Detection Sensors
  • Glass Break Sensor
  • Shouting
  • Excessive Banging
  • Bullying Sensor

Smart Sensors have played an innovative role in providing security to schools by detecting e-cigarettes.

Improving and Automating Logistics and Asset Management

 

Track the location of assets, vehicles, inventory, or even people. Manufacturers use the sensor data to track the asset arrival and departure from warehouse, distribution centers, and retail manufacturing firms. Thus, they can track delays or issues in supply chain management that needs to be addressed immediately to be consistent with the flow. This in turn helps to protect against theft. They can also help keep shelves stocked by notifying automated storage and retrieval systems of needed inventory. IoT Smart Sensors monitor the following conditions:

 

  • Asset location
  • Asset presence in shelf
  • Asset temperature
  • Inventory control
adult computer control 2239655 The Role of IoT Smart Sensors in Manufacturing
bright bulb burnt 2322425 The Role of IoT Smart Sensors in Manufacturing

Controlling Energy Costs and meeting Specific Regulatory Requirements of each Industry

Capture and monitor any measurement that exceeds the threshold value. It helps in controlling temperature and activities at a factory from warehouse to distribution centers. Therefore, in controlling the increased energy cost and maintaining the strict energy use regulations imposed upon the manufacturing sector.

When combined with commercial security systems IoT Smart Sensors are rapidly changing the way manufacturers collect data, analyze and communicate. Rapid adoption of smart sensors has also resulted in increasing productivity and efficiency of the product with low cost enabling small to large scale manufacturers to get in the game.

Read Our Other Blogs

Measuring Security System ROI for Businesses

Get practical tips on measuring security system ROI for businesses, from cost savings to improved safety, and make smarter decisions for your company.

Bank Alarm Systems: The Ultimate Guide for Financial Security

Get expert advice on choosing a bank alarm system, key features to look for, and how to keep your financial institution secure and compliant.

Scalable Video Surveillance: A Complete Guide

Get practical tips on scalable video surveillance, from choosing the right system to planning for growth and keeping your business secure as you expand.

What to Look For in a Food Processing Security Camera

Find out which features matter most in a food processing security camera to keep your facility safe, compliant, and running smoothly at every stage.

Critical Infrastructure Security: Your Ultimate Guide

Get practical steps and expert tips on critical infrastructure security to protect essential systems, reduce risks, and keep your organization resilient.

Industrial Facility Security: A Comprehensive Guide

Get practical tips and proven strategies for industrial facility security. Learn how to protect your people, assets, and operations with a layered approach.

The Ultimate Guide to SMB Security Systems

Get practical advice on SMB security systems, including must-have features, costs, and tips to protect your business, employees, and assets.

Benefits of Integrated Security for Schools

Integrated security for schools creates a safer environment by connecting cameras, access control, and alerts for faster, more effective protection.

LPR Parking Systems: A Comprehensive Guide

Get practical tips on choosing and implementing an LPR system for parking to improve security, streamline operations, and create a seamless visitor experience.

Education Security Grants: A Step-by-Step Application Guide

Get practical steps for applying to an education security grant. Learn how to secure funding for school safety upgrades with this clear, actionable guide.

Cybersecurity for Physical Security: A Modern Guide

Get practical tips on cybersecurity for physical security systems, from access control to smart cameras, and learn how to protect your organization from threats.

Proactive Threat Detection: Essential for Business Security

Proactive threat detection security helps you spot risks early and protect your business. Learn key strategies and tools for a stronger, safer operation.

Integrated Security Dashboards: A Guide for Businesses

Learn how an integrated security dashboard streamlines access control, video surveillance, and alerts to help your business protect people and property.

Retail Store Security Systems: A Comprehensive Guide

Get practical tips on retail store security systems, from must-have features to smart management, to help you protect your business and prevent losses.

Best Emergency Notification System Vendors: In-Depth Comparison

Find the right emergency notification system vendor for your organization with this detailed comparison of top features, pricing, and support options.

Share This